AREAS OF RESPONSIBILITY
IN ORDER TO, what results
Full / Partial
% TIME SPENT(Total should be 100%)
Planning for Painting Process
Plan v/s Actual
Plan the resources (machine, manpower, material) for production and ensures it on time availability for optimum utilization of robotic paint shop.
Plan for capex for new programs.
Plan for resources for new development.
IN ORDER TO ensure uninterrupted operations for manufacturing.
Process Quality & In-house PPM/Customer PPM ( Parts per Million )
Customer rating Plan v/s Actual
Ensure 100% adherence of quality standards set by company on the shop floor.
IN ORDER TO reduce the in- house PPM
Plan v/s Actual > 90%
Ensure the material consumption as per Bill Of Material.
Monitor the cost of critical consumables & ensure these consumables cost is within budget.
Ensure customer wise production as per delivery plan.
IN ORDER TO proper execution of plan.
System Compliance/Customer Audit
No. of NCs
Ensure compliance of TS 16949/ ISO 14001 guidelines & customer specific systems.
Ensure timely closure of NCs as per CAPA guidelines.
Ensure 100% adherence to Check sheets/ formats as per guidelines.
IN ORDER TO ensure standardized work systems.
Productivity Improvement/ 5S/MD Trophy Audit
Saving on cost MD Trophy A udit score.
Identify the productivity improvement projects in the areas of line balancing, better utilization of space, process flow, mistake proofing, automation etc, by implementing lean manufacturing practices.
Implement Kaizen for productivity increase.
Plan and implement Automation to remove non value add contents.
Analyze & initiate actions to improve OEE, improve 5S level of the plant.
IN ORDER TO increase the throughput and making the plant as benchmark on manufacturing excellence practices.
Target Vs Actual
No of indiscipline
Prepare skill inventory for shop floor.
Identify training needs of all reportees, ensure multiskilling of employees, plan & implement skill development training.
Ensure right human quality & quantity is available for production, .
Set targets for team members, maintain discipline.
IN ORDER TO improve the employee capabilities.
Safety, Health & Environment
No. of Accidents
Ensure safety of personnel on the shop floor by adopting various measures with the help of line management.
Monitors accidents and initiates corrective and preventive actions.
Coordinate with safety department for ensure upkeep of fire fighting equipments, take corrective and preventive action to reduce accidents.
Create awareness and ensure wearing of personal protective equipments.
Coordinate with HR/ Safety for training all employees including contract employees on subjects like Fire fighting, First Aid, Mock Drill etc.
IN ORDER to create safety culture.
Plan Vs Actual
Follow up of activities with other departments like Purchase ,Finance, Mould Shop, Human Resources, Paint Suppliers, Quality
IN ORDER TO stay updated with the various activities and co-ordinate with those departments for uninterrupted processing of Paint Shop