We have a small Toolroom engaged in the manufacture and maintenance of Plastic Molds/Press Tools. We need freshers or candidates with 3 years of experience. Chennai based candidates are preferred. Accommodation will be provided for outstation candidates.
Responsibilities:
General and Task Management
Repair and maintain press tools, die repairs
Routine servicing and regrinding of tools
Attend breakdowns, identify fault and problem solve at the press with
minimal downtime to aid production
Evaluate each job and determine if it can be repaired in press or must be
removed to Tool Room for essential maintenance and repair work
Estimate length of time required to complete a job and likely
consequences of failure to complete work within required timescales
Identify and escalate any activity that has the potential to cause harm or
damage
Report breakdown root causes, equipment faults and concerns to
management
Ensure all work is undertaken to a high quality standard and adheres to all
quality standard regulations
Ensure company targets are met in respect of quality of parts produced
Identify spares requirements and log usage
Take ownership of smaller less complex specific tool suite to develop and
maintain performance with minimal supervision
Operate Fork Lift Truck and lifting equipment
Support new project tooling from commissioning stages through to start of
production
Assist in tooling buyoffs and trials
Manufacture new tooling and ancillary spares to support production activity
and customer deadlines
Document and update die history and other work records
Carry out Planned Preventative Maintenance
Carry out engineering level changes to tools and modifications
Test and confirm electrical and hydraulic/pneumatic operation of tools
before return to production
Maintain the highest standards of workmanship at all times
Record all relevant data in relation to tooling and record on the Tool Room
database
Be actively involved in improvement activities to support the achievement
of departmental and company objectives
Ensure risk assessments are available, read and understood for each
activity undertaken
Understand and operate within basic cost/budget measures for tooling
Work within 5S (Sort, Set In Order, Shine, Standardize, Sustain)
methodology to maintain workplace to a high standard
Ensure all personal protective equipment is identified, always available,
correctly used and all associated problems are reported to management
Ensure all lost time, minor and trivial accidents are reported
Promote environmental issues and ensure all company procedures are
understood and followed
Keep up with current and developing manufacturing and engineering
trends regarding tool making
Undertake special projects as required
Quality control of work by appropriate reviews
Conduct benchmarking studies to determine best practices/designs and
future trends
Plan projects or subtasks so they may be tracked and presented
Attend various meetings and action/communicate instructions
Undertake continuous training and development
Perform root cause analysis and resolve problems
Independently determine approach and assigned tasks